Easily manage every type of product configuration—no matter how your customers order.

In today’s fast-moving fashion industry, flexibility and precision are critical. That’s why leading brands and wholesalers rely on fashion ERP solutions like AIMS360 to streamline every aspect of inventory and order management. Core features such as case packs, prepacks, and bundles are central to efficient operations—helping apparel businesses scale, adapt, and meet customer expectations. The right apparel software or fashion software empowers you to manage all these configurations in one unified platform.

What is a Case Pack?

A case pack is a fixed-quantity carton that can contain any combination of styles, colors, or sizes, and is sold as its own item—making it ideal for bulk or replenishment orders. Case packs are standard in scenarios involving large retailers or department stores, where uniformity, efficiency, and volume are critical.

Key Benefits and Use Cases

• Efficiency in Handling: Simplifies the stocking and distribution process by dealing with uniform items.
• Compliance with Retailer Requirements: Many large retailers mandate shipments in specific case pack configurations to streamline their inventory processes.
• Reduced Handling Errors: Uniformity minimizes the chances of packing errors during fulfillment.
• Bulk EDI Orders: For major retailers and department stores like Nordstrom, Macy’s, or Dillard’s, case packs ensure accurate, large-volume order fulfillment. Learn more about EDI integration at AIMS360 EDI Retailers.

Inventory Management for Case Packs

With AIMS360 fashion ERP, every time a case pack is shipped or received, the software automatically updates inventory levels for all included styles, colors, and sizes. This means warehouse staff and managers always see real-time, accurate inventory—no manual calculations required.

What is a Prepack?

A prepack (or ratio pack) is a carton that contains a predetermined mix of sizes (and sometimes colors) for a single style. This configuration is popular for boutique stores and independent retailers, allowing them to order a full size run in one shipment, making merchandising and restocking simple and efficient.

Key Benefits and Use Cases

• Simplified Ordering: Retailers can restock shelves with complete size runs in a single shipment.
• Efficient Inventory Management: Reduces the complexity of managing individual size inventories and prevents size imbalances.
• Enhanced Customer Satisfaction: Ensures availability of all sizes, improving the shopping experience.
• Online Marketplaces: Platforms like FashionGo and Faire often offer prepacks to simplify buying for boutique buyers.

Inventory Management for Prepacks

When a prepack is sold or received, apparel ERP software like AIMS360 automatically adjusts inventory for each size and color included in the pack. This keeps the size curve balanced, reduces the risk of over- or understocking specific sizes, and eliminates the need for manual entry.

What is a Bundle?

A bundle in apparel refers to multiple items grouped together and sold as a set—this might be for a promotion (such as a “3-pack” t-shirt deal on Shopify) or for production efficiency. Bundles can contain different styles, sizes, or colors, and are a popular strategy for both e-commerce and wholesale channels.

Key Benefits and Use Cases

• Increased Average Order Value: Encourages customers to purchase more items at once.
• Inventory Clearance: Helps move slower-selling items by bundling them with popular products.
• Marketing Flexibility: Allows for creative promotional campaigns and seasonal offers.
• Shopify & E-Commerce: E-commerce brands often offer multipacks or curated sets as bundles, automatically syncing inventory with each sale.

Inventory Management for Bundles

Managing bundles with fashion software requires precise tracking, since each bundled item may also be sold separately. When a bundle is sold, AIMS360 fashion ERP automatically deducts inventory for each item in the bundle (“cache”) in real time, keeping your stock accurate and up to date—no manual work needed, even when bundles and single items are sold simultaneously.

Style Management for Case Packs, Prepacks, and Bundles in Warehouse & 3PL Operations

In the apparel industry, style management means tracking every product’s key matrix attributes—style, color, and size—across all inventory configurations. When managing case packs, prepacks, and bundles, robust style management is essential for both in-house warehouse and third-party logistics (3PL) providers.

Why It Matters

• Accurate Inventory by Matrix: Every movement (receiving, picking, shipping) must update inventory by style, color, and size, not just by generic SKU.
• Pack Type Integrity: Systems must recognize whether stock is held as eaches (individual units), in case packs, as prepacks, or bundled—so warehouse staff know what they’re picking and customers know what they’re getting.
• Seamless Breakdowns: For example, a case pack of 24 mixed T-shirts must be broken down into eaches for DTC orders or kept whole for EDI/bulk. The WMS/ERP must accurately reflect this change in real time.

How Modern WMS & 3PLs Handle Style Management

• Matrix-Driven Inventory Management: Advanced warehouse management software (like AIMS360, STYLEman, or Microlistics) tracks inventory at the matrix level, ensuring precise control of every style, color, and size in any pack type.
• Automated Receiving and Putaway: Barcoding and scanning allow warehouse staff to receive case packs, prepacks, or bundles and automatically log the correct matrix breakdown.
• Dynamic Slotting: Popular styles/sizes/colors—especially those ordered in prepack or bundle form—are slotted for fast picking, improving warehouse speed.
• Order Flexibility: The system adapts if inventory needs to be picked as a full prepack, as a case pack, as a bundle, or as individual units, always updating the style matrix accordingly.
• Integration with 3PLs: Third-party logistics providers integrate with apparel ERPs to provide real-time visibility of case pack, prepack, and bundle inventory at the style-matrix level, so brands always know what’s available—even if stock is offsite.

Best Practices for Warehousing & 3PLs

• Barcode Every Pack Type: Case packs, prepacks, and bundles should have unique barcodes, so staff always know exactly what is being moved or picked.
• Segmentation in Inventory System: Inventory should be segmented (e.g., “on hand as eaches,” “on hand as prepacks”) to prevent overselling and simplify breakdowns when needed.
• Automated Conversion: When case packs or prepacks are broken down, the system should instantly convert those quantities to eaches (style-color-size), maintaining accuracy for both B2B and DTC fulfillment.
• Real-Time Reporting: Brands and 3PLs should have real-time dashboards showing inventory by style, color, size, and configuration (case/prepack/bundle), so they can respond instantly to demand.

The Bottom Line

Whether you’re managing your own warehouse or using a 3PL, style management for case packs, prepacks, and bundles is the backbone of operational efficiency and inventory accuracy. With a fashion ERP like AIMS360 connected to your warehouse and logistics partners, every item is tracked by its full matrix, every pack type is accounted for, and you always have clear, actionable data—no matter how your customers order.

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Case Pack vs Prepack vs Bundle: Comparison Table

Understanding the differences between case packs, prepacks, and bundles is essential for effective apparel inventory management and choosing the best fashion ERP software. The table below highlights how each packaging method helps streamline wholesale, retail, and e-commerce operations in the apparel industry.

Real-World Fashion Use Case Examples

Case Packs: Bulk EDI Orders for Major Retailers

Case packs are especially important when fulfilling large EDI orders for major retailers and department stores. Shipping products in case packs ensures compliance, reduces errors, and meets the bulk purchasing needs of stores like Nordstrom, Macy’s, and Dillard’s. See AIMS360 EDI Retailers for more.

Bundles: Multi-Pack Promotions for E-Commerce

Bundles drive higher average order value and are ideal for promotions. For example, a Shopify store can offer a “3-pack” of their best-selling t-shirts at a discount, increasing revenue and clearing inventory—while AIMS360 ensures each shirt in the bundle is deducted from inventory.

Prepacks: Easy Size Runs for Boutique Buyers

Boutiques using FashionGo or Faire can order prepacks containing a balanced assortment of sizes, making store setup and restocking efficient. With AIMS360 apparel ERP, these prepacks are easy to configure, sell, and track.

Streamlined Apparel Operations with AIMS360

End-to-End Order Management: Orders, Pick Tickets, and Invoices

AIMS360 apparel ERP delivers complete order management for case packs, prepacks, and bundles. Orders can be placed in any of these formats, and the system generates accurate pick tickets for warehouse staff—reflecting exactly what needs to be picked and packed. Invoices always match what was shipped, improving customer satisfaction and reducing accounting errors. This end-to-end automation boosts efficiency and eliminates the manual headaches common with generic ERP systems.

Why Fashion-Specific ERP Software Is Essential

Generic inventory software struggles to handle the complexities of the apparel industry, like style-color-size matrices, seasonality, and unique order structures. A true fashion ERP like AIMS360 provides:

• Automated Inventory Updates: Accurate, real-time adjustments at the case pack, prepack, bundle, and single SKU level.
• Flexible Order Flow: Accept and fulfill orders in any configuration—case pack, prepack, bundle, or eaches—no manual workarounds needed.
• Optimized Pick Tickets: Clear, accurate picking instructions for every order, reducing warehouse errors.
• Invoicing Precision: Invoices that reflect each order type, supporting clean reconciliation.
• Scalability: Launch new sales strategies or adapt quickly to retailer requirements.

This is why AIMS360 is the best fashion software and apparel ERP for managing business operations—trusted by hundreds of leading brands and wholesalers to achieve maximum efficiency, accuracy, and growth. Don’t just take our word for it—our 5-star customer reviews speak for themselves.

Conclusion

Mastering case packs, prepacks, and bundles is essential for any fashion brand or wholesaler aiming to scale efficiently and satisfy diverse customer demands. With AIMS360 fashion ERP, apparel software, and fashion software, you gain full control over inventory, orders, and fulfillment—across every possible configuration. Streamline your operations, reduce manual work, and position your business for growth in the competitive world of apparel.

Frequently Asked Questions (FAQ)

What is the difference between case packs, prepacks, and bundles in apparel inventory management?

A case pack is a fixed-quantity carton that can include any mix of styles, colors, or sizes, designed for efficient bulk shipping and inventory management. Prepacks, also known as ratio packs, are cartons that contain a specific assortment of sizes (and sometimes colors) for a single style—making them perfect for retailers who need balanced size runs. Bundles group multiple items together for sale or production, often used for promotional offers or manufacturing efficiency, with inventory updated for each individual item sold.

How does apparel ERP software help with case packs, prepacks, and bundles?

An apparel ERP like AIMS360 automates the creation, tracking, and fulfillment of case packs, prepacks, and bundles. It updates inventory automatically for every configuration, generates accurate pick tickets for warehouse staff, and ensures that invoices reflect the precise contents of each order. This eliminates manual data entry, reduces errors, and keeps operations running smoothly.

Why do fashion businesses need a fashion ERP or apparel software instead of generic inventory systems?

Fashion ERP, apparel software, and fashion software are built to handle the unique needs of the apparel industry, such as style-color-size (matrix) management, seasonality, and complex bulk order configurations. Generic systems often can’t manage case packs, prepacks, and bundles effectively, leading to inventory errors and fulfillment headaches. A solution like AIMS360 apparel ERP is specifically designed for these industry challenges.

Can clothing ERP software manage inventory for bundled products and individual items at the same time?

Yes, leading clothing ERP systems like AIMS360 automatically adjust inventory for each component in a bundle whenever a bundled order is placed or shipped. This ensures that you always have accurate stock levels for both bundles and the individual products that make them up, reducing the risk of overselling or running out of critical SKUs.

How do pick tickets and invoices work in a fashion ERP for these different order types?

Fashion ERP software like AIMS360 generates pick tickets that clearly show warehouse staff exactly what to pick for case packs, prepacks, or bundles—no matter how complex the order. Invoices are automatically generated to match the order configuration, so your customers see clear, itemized billing, and your accounting team enjoys error-free reconciliation.

Can fashion ERP software like AIMS360 help with both B2B and B2C order management?

Absolutely! AIMS360 fashion ERP, apparel software, and fashion software are designed for the flexibility of both B2B wholesale and B2C retail models. You can take orders in case packs, prepacks, bundles, or single units, and the software will manage all workflows, inventory updates, and fulfillment processes from start to finish.

Ready to streamline your apparel operations? Discover how AIMS360 can help.

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